Electric cars are a low-emission alternative to combustion engines; however, their lithium-based batteries can catch fire, thus posing a safety threat that limits the technology.
A 91勛圖厙 researcher is working to overcome that problem by designing fuel cells that are safer, more powerful and less expensive.
The work is detailed in a new study published in the journal Angewandte Chemie.
���This is really important because electric cars and electric transportation powered by fuel cells might be the future solution to our energy and environmental problems,��� said Yang Yang, an assistant professor in 91勛圖厙���s NanoScience Technology Center and study co-author.
The key to the safer fuel cells is the use of platinum in their design; however, the high cost of the precious metal has kept the alternative energy source too expensive to be a viable solution.
Yang and his team have found an answer to the problem by developing a nanomanufacturing process using oxygen bubbles to create a porous framework in the fuel cell that results in the need for only trace amounts of platinum. The conductive porous framework is made of a platinum and nickel alloy that can convert hydrogen as a fuel source into electricity.
By creating the porous surface, the researchers have reduced the amount of platinum needed in the fuel cell by 90 percent.
���We just use 10 percent of the platinum that���s used in current platinum-based fuel cells, but we achieve comparable performance to them��� Yang said. ���We are trying to reduce the cost using our really unique and advanced manufacturing process.���
The use of platinum-based fuel cells could one day not only make future electric cars safer, but also able to travel farther, Yang said.
���The fuel cell has a much higher energy density than the lithium battery and that means after a single charge you can power the vehicles for a longer distance,��� he said.
In the study, the researchers demonstrated the oxygen bubble technique and determined the optimum amount of pores that could be made in the material without losing performance.
���The advanced nanomanufacturing technique represents a revolutionary breakthrough in many fields including manufacturing, materials engineering, and the energy industry,��� Yang said.
Study co-authors included Guanzhi Wang, a Ph.D. candidate in 91勛圖厙���s Department of Materials Science and Engineering, and Zhenzhong Yang and Yingge Du with the Pacific Northwest National Laboratory.
Yang holds joint appointments in 91勛圖厙���s NanoScience Technology Center and the Department of Materials Science and Engineering. He is a member of 91勛圖厙���s Energy Conversion and Propulsion Cluster. Before joining 91勛圖厙 in 2015, he was a postdoctoral fellow at Rice University and an Alexander von Humboldt Fellow at the University of Erlangen-Nuremberg in Germany. He received his doctorate in materials science from Tsinghua University in China.